Connector Cleanliness: IEC 61300-3-35 Standard
Fiber-to-the-Home (FTTH) and Fiber-to-the-Building (FTTB) connections have seen significant growth worldwide over the past few years, driven by increased demand for high-speed internet and substantial investments from both private and public sectors. In the United States, FTTH deployments set a record in 2023, with nearly 9 million new homes connected. Currently, fiber networks pass over 51% of U.S. primary homes, thanks to expanded efforts, including federal funding targeting improved rural connectivity.
The primary appeal of fiber optics for network operators lies in its high performance and reliability, with the added benefit of reduced maintenance needs. However, one critical component continues to contribute significantly to network issues: the optical connector. According to research by NTT Advanced Technology, connector issues account for four of the top five causes of network failures, with the leading issue being contamination of connector end faces. This problem is prevalent among major fiber network providers in Asia as well, where insufficient emphasis on maintaining connector cleanliness is responsible for around 90% of reported failures.
In the past, optical transport networks and data center fiber interconnects were less affected by connector contamination due to their controlled environments. However, with the growing use of fiber in outdoor networks, connectors are now commonly found in less protected areas, such as roadside cabinets, pedestals, and customer premises, where they are more exposed to dust and humidity due to a lack of filtering and environmental controls. Although contamination of connectors is a frequent issue, it can be easily resolved by cleaning, especially focusing on the ferrule end face, which is the most critical area.
Optical Connector Ferrule & Contamination
The ferrule is a crucial part of the connector, responsible for holding and aligning the optical fiber to connect with another segment of the fiber network. Per the IEC 61300-3-35 standard, an optical connector end face is divided into three zones: Zone A, the Core, through which light travels; Zone B, the Cladding, that reflects light back into the Core; and Zone C, the Buffer Coating, that shields the optical fiber from moisture and external damage. The threshold of acceptable scratches and defects was revised in the third edition that was published in 2022.
The core of a single-mode connector measures just 9µm. Any small dirt particle, dust speck, or oil smear positioned on it can cause significant reflection loss, attenuation, and damage to the fiber. Maintaining connector cleanliness is crucial in high-power transmission systems, such as DWDM systems or long-haul transmissions that use Raman amplifiers, where the optical signal transmission power can reach up to 1W. In single-mode fiber transmissions, such high power can burn contaminants and melt the optical fiber glass, necessitating the replacement of the connector.
IEC 61300-3-35 Standard
As optical fiber networks expand and bandwidth demands increase, it is imperative not to neglect the straightforward process of examining and maintaining connector cleanliness. Most network operators have found that poor connector hygiene is the leading cause of network failures. Therefore, it is essential to utilize specialized optical connector cleaning tools correctly to ensure connectors are clean and to prevent network disruptions. Adhering to the IEC 61300-3-35 standard acts as a safeguard, ensuring quality installations and optimal network performance.
Conclusion
The ferrule’s role in aligning optical fibers highlights the importance of maintaining connector cleanliness for optimal network performance. With the strict guidelines of the IEC 61300-3-35 standard, ensuring clean optical connector end faces is more critical than ever. Contaminants on the core of a single-mode fiber, measuring just 9µm, can cause significant issues, including reflection loss, attenuation, and even permanent damage in high-power systems. As network demands and power levels increase, proper cleaning practices and adherence to standards are essential to prevent failures, protect fiber infrastructure, and ensure the reliability of expanding optical networks.